Aluminum

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Contents

Seamless drawn tubing 6061-T6 alloy

Properties:[1]

  • Yield strength: 35 kpsi, 241 MPa.
  • Density: 0.098 lb/in3

American system

Sizes

The following sizes are commonly used in antenna construction up to 3in outside diameter.

wall thickness [in] outside diameters [in]
0.058 0.375 0.500 0.625 0.750 0.875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000
0.120 0.500 Other diameters less frequently available.
0.125 0.750 1.000 1.125 1.250 1.500 1.625 1.750 2.000 2.250 2.500 2.750 3.000
0.188 1.000 1.250 1.500 1.750 2.000 2.500 2.750 3.000
0.250 1.250 1.500 1.625 1.750 2.000 2.250 2.500 2.750 3.000
0.375 1.500 1.750 2.000 2.250 2.500 2.750 3.000
0.500 2.000 2.250 2.500 2.750 3.000

More comprehensive information is here:

Tolerances

Typical dimensional tolerances vary depending on supplier. Drawn seamless tubing has much more accurate dimensions than extruded tubing. Typical drawn seamless tubing dimensional tolerances:

  • outside diameter: ±0.005 in[2]
  • wall thickness maximum deviation:[3]
    • 0.010-0.035 wall: ±0.002 in
    • 0.036-0.049 wall: ±0.003 in
    • 0.050-0.083 wall: ±0.004 in
    • 0.084-0.120 wall: ±0.006 in
    • 0.121-0.203 wall: ±0.008 in
    • 0.204-0.300 wall: ±0.012 in
    • 0.301-0.375 wall: ±0.020 in
    • 0.375-0.500 wall: ±0.030 in

Sources of aluminum tubing

USA

Texas Towers carries commonly used sizes of tubing with an .058" wall for telescoping, in 6 and 12-foot lengths. They offer 6063-T32 and 6061-T6 alloys; the former is only about 60 percent as expensive. The 6-foot lengths are UPS shippable, while the 12-foot lengths will require motor freight.

Online Metals offers an extensive stock of round and square tubing in a wide variety of sizes and wall thicknesses, all in 6061-T6. Their prices are about 20 percent higher than Texas Towers, as of August 2009.

California (SF Bay area)

Alco Iron & Metal, 1091 Doolittle Drive, San Leandro, CA (510)562-1107 (near Oakland airport) Wide variety of metal products, including aluminum tubing. I bought a 20' piece of 2" tube, reasonably thick-walled for a mast, for $75. [4]

Massachusetts

Marmon-Keystone in Southampton. Off Rt 10. They are a major supplier. Their location just doesn't fit with their size. I believe the minimum order is $250. I have picked up there several times (without an 18 wheeler). [5]

Alphabetical index to other pages


References

  1. Alcoa data sheet
  2. OnLineMetals.Com 2009 Aug 29
  3. TubeWed 2009 Aug 29
  4. Dave, NE5EE 9/20/09 e-mail
  5. Jim W1EQO 2009 Mar 11 YCCC email reflector
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